OxiTop® - Respirometers

Respirometric measurements with OxiTop®

For decades, OxiTop® has been a well-established term in the measurement of Biochemical Oxygen Demand (BOD) for self-monitoring and advanced manometric respiration testing. The OxiTop®-i is excellently suited for the self-monitoring measurement of BOD in undiluted samples according to DIN EN 1899-2. In addition to BOD, the OxiTop®-IDS can map all types of respirometric tests, such as OECD biodegradability tests, soil respiration, biogas testing and much more. The data obtained can be further processed electronically.

OxiTop®-i: Respirometric BOD System

OxiTop®-i: Respirometric BOD System

OxiTop®-i is the perfect system for respirometric self-check BOD between 1 and 7 days in municipal waste water treatment plants. Menu-guided with direct display of BOD in mg/l.  

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OxiTop®-IDS: BOD measurement system with Bluetooth® LE and documentation

OxiTop®-IDS: BOD measurement system with Bluetooth® LE and documentation

Convenient BOD measurement for self-check and for general aerobic degradation with OxiTop®-IDS and Bluetooth® LE and data transfer to a PC. Also well suited for industrial waste water. 

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OxiTop®-IDS AN: Measurement system for anaerobic degradation

OxiTop®-IDS AN: Measurement system for anaerobic degradation

The OxiTop®-IDS AN is well suited for anaerobic degradation e.g. biogas examinations. The OxiTop®-IDS/B heads in the system provide an extended pressure range up to 1500 hPa and a corrosion-proof pressure sensor. 

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OxiTop®-IDS A: Determining standard-compliant readily biodegradability

OxiTop®-IDS A: Determining standard-compliant readily biodegradability

The OxiTop®-IDS A is a respirometric measurement system from WTW® that was specifically developed for determining the readily biodegradability of chemical compounds in accordance with international testing standards (DIN EN 29 408 / ISO 9408 / OECD 301 F).  

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OxiTop®-IDS B: Determining microbial soil respiration in accordance with DIN ISO 16072

OxiTop®-IDS B: Determining microbial soil respiration in accordance with DIN ISO 16072

Standard-compliant determination of microbial soil respiration in accordance with DIN ISO 16072 and the respiration activity of biomechanically treated waste (AT4)  

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OxiTop® Accessories

OxiTop® Accessories

Here you can find all the accessories for our OxiTop® BOD measurement systems like overflow measuring vessels, fixing rings etc. 

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OxiTop® FAQs:

All you need to know about the respirometric measurement with our OxiTop® devices.

  • What bottle volume do I need?

    A 510 ml measuring bottle is used as standard for BOD determination with OxiTop®.
    However, the decisive factor is the sample volume, which is selected based on the expected BOD value.
    Typical volumes are:

    • 432 ml → low BOD
    • 164 ml → medium to high BOD

    The selection is made to ensure that there is sufficient oxygen in the system and that the measurement is not limited.

    Practical Tip:
    The bottle volume always remains the same - only the sample volume is adjusted.

  • Why aren’t my results exactly reproducible?

    BOD is a biological parameter, not a purely analytical value.

    Factors that influence it:

    • Microorganisms (biology)
    • Nutrient conditions
    • Temperature
    • Possible inhibitors

    Therefore, fluctuations in the range of approximately 10–20% are normal.

  • What level of accuracy can actually be expected?

    Accuracy depends not only on the device, but also significantly on the sample.

    • Measurement principle: Pressure measurement (manometric)
    • Limitation: Biological variability

    There is no “exact” accuracy in the traditional sense - the method is process-dependent.

  • Why do the values differ from those of the Karlsruhe bottle?

    The methods are fundamentally different:

    OxiTop®

    Karlsruher bottle

    Pressure measurement

    Measurement of dissolved O₂

    Gas phase involved

    No gas phase

    CO₂ absorption required

    Not required


    Therefore, deviations are completely normal due to the differences in the methods.

  • How can I check or calibrate the system?

    Recommended methods:

    • Calibration tablet (chemical)
    • Glucose-glutamic acid standard solution (biological)

    These can be used to check both:

    • Device function
    • And biological activity
  • Why won't my test start?

    This is often due to the AutoTemp feature:

    • Measurement starts only after the temperature has stabilized
    • Typically takes 1–3 hours

    This ensures that the measurement begins correctly.

  • How many readings are recorded?
    • OxiTop i:
      • 1 reading per day
    • OxiTop IDS:
      • up to 360 readings per measurement
  • How long do the batteries last?

    Typical battery life:

    • Several years (approx. 3 years in practice)
  • Do I need to replace the rubber sleeves?

    Yes - definitely in the following cases:

    • Wear and tear
    • Hardening
    • Leaks

    Even small leaks can lead to inaccurate measurement results.

  • What’s the best way to clean the bottles?

    Recommendation:

    • Mechanical cleaning with a brush
    • Diluted acid, if necessary
    • No dish soap residue!

    Residues can affect the biological process and alter the BOD value.

  • Why can’t I read my data?

    Common causes:

    • Incorrect measurement mode
    • Measurement not completed
    • No compatible controller (for IDS)
  • How much ATH (nitrification inhibitor) do I need to use?

    The recommended target concentration is:

    • 5 mg ATH per liter of sample

    When using WTW NTH600:

    • approx. 20 drops per liter of sample
  • Why isn't the old system compatible?

    Reason:

    • new communication standards (e.g., IDS, Bluetooth)
    • different electronics

    Therefore, there is no full backward compatibility.

  • Do I really need ATH?

    No, ATH is not always required.

    • With ATH → Measurement of carbon BOD (C BOD)
    • Without ATH → Additional oxygen consumption due to nitrification

    This can lead to significantly higher measured values.

    In short:
    ATH determines whether nitrogen processes are included in the measurement.

  • Do I really need NaOH or KOH?

    Yes - NaOH is absolutely essential for the OxiTop® measurement principle.
    Function:

    • CO₂ is chemically bound
    • This results in a measurable drop in pressure

    This is the only way to correctly determine oxygen consumption.

  • How much NaOH do I need?

    Typical usage:

    • 1–3 NaOH pellets per measurement

    These are placed in the rubber tube.

  • Why is the NaOH at the end fluid?

    This is a normal effect:

    • CO₂ reacts with NaOH → water is formed
    • Additionally, NaOH absorbs moisture

    Therefore, the pellets are often partially or completely dissolved by the end.

  • Why do I need a thermostat-controlled cabinet?

    The BOD measurement is only standard-compliant at:

    • 20 °C ± approx. 1 K

    Reasons:

    • Microorganisms are highly sensitive to temperature
    • The OxiTop measures pressure → which is also temperature-dependent

    Important:
    Even small temperature deviations lead to measurement errors.

  • Why are my results dropping again?

    Possible causes:

    • Temperature fluctuations in the incubator
    • Leaks in the system
    • Natural decline in biological activity

    Since the system is extremely sensitive to changes in pressure, even small temperature changes have a direct effect on the curve.

  • Why do I have a “zigzag curve”?

    An erratic measurement curve is often caused by:

    • Opening the incubator
    • Unstable temperature conditions
    • Inconsistent mixing

    Opening the incubator, in particular, affects the pressure and thus the measured values.

 

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